Industrial Gelatin factory

One of the most commonly used materials is industrial gelatin. In this article, I will provide an in-depth discussion of industrial gelatin, its manufacturing process, and the benefits of using it in manufacturing.

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Product Description

Item Unit Standard date
Jelly strength Bloom/g ≥100
Viscosity °E ≥5
Moisture % ≤16
Ash % 10

What is animal glue?

Before delving into industrial gelatin, it is essential to understand its predecessor, animal glue. Animal glue is a type of adhesive that is made from collagen, a protein found in animal tissues such as skin, bones, and cartilage. This type of glue has been used in various applications for centuries, including woodworking, bookbinding, and even as a food additive.

Animal glue was a popular adhesive in manufacturing until the 20th century, where it was gradually replaced by synthetic adhesives. The use of animal glue declined due to its limited shelf life, inconsistent quality, and the introduction of more effective adhesives.

The role of industrial gelatin in manufacturing

Industrial gelatin is a type of protein-based material that is derived from collagen. Unlike animal glue, industrial gelatin is manufactured under controlled conditions, resulting in a consistent quality product. This material has a wide range of applications in manufacturing and is widely used in the food, pharmaceutical, and cosmetic industries.

In the food industry, industrial gelatin is used as a gelling agent, stabilizer, and thickener in products such as desserts, confectionery, and meat products. In the pharmaceutical industry, it is used as a coating agent for tablets and capsules. In cosmetics, it is used as a binding agent and emulsifier.

Benefits of using industrial gelatin

One of the key benefits of using industrial gelatin in manufacturing is its versatility. It can be used in various applications and can be modified to suit specific requirements. For example, industrial gelatin can be modified to have a specific gel strength, viscosity, and clarity.

Another benefit of using industrial gelatin is its safety. It is a natural product that is derived from collagen, which is a protein found in animal tissues. It is also non-toxic and biodegradable, making it an environmentally friendly option.

Industrial gelatin manufacturing process

The manufacturing process of industrial gelatin involves several stages. The first stage is the selection of raw materials, which are typically cattle hides and bones. These materials are cleaned, trimmed, and soaked in a solution to remove any impurities.

The second stage involves the extraction of collagen from the raw materials. This is achieved by boiling the materials in water, which breaks down the collagen into a gelatinous substance. The gelatin is then separated from the bones and hides and is purified to remove any remaining impurities.

The third stage involves the modification of the gelatin to suit specific requirements. This can include adjusting the gel strength, viscosity, and clarity to meet the needs of the end-user.

Where to find industrial gelatin manufacturers

Industrial gelatin manufacturers can be found in various parts of the world, including Asia, Europe, and North America. When looking for an industrial gelatin manufacturer, it is essential to consider factors such as quality, consistency, and reliability.

It is also important to ensure that the manufacturer complies with industry standards and regulations. This can include certifications such as ISO 9001, which ensures that the manufacturer has a quality management system in place.

Common applications of industrial gelatin

As mentioned earlier, industrial gelatin has a wide range of applications in various industries. Some of the common applications include:

  • Food: as a gelling agent, stabilizer, and thickener in products such as desserts, confectionery, and meat products.
  • Pharmaceutical: as a coating agent for tablets and capsules.
  • Cosmetics: as a binding agent and emulsifier in products such as creams and lotions.
  • Photography: as a binder for photographic emulsions.

Advancements in industrial gelatin production

Over the years, there have been significant advancements in the production of industrial gelatin. These advancements have led to the development of new and improved products that offer better performance and versatility.

For example, there are now gelatins that have specific properties such as low viscosity, high clarity, and rapid gelling. There are also gelatins that are specifically designed for use in the pharmaceutical and cosmetic industries.